25 marquee operators · 21 countries · verified roster
Bayer · Pfizer · TATA · Adani · JSW · ISRO · Siemens · Bosch · DuPont · Mahindra · Hindalco · and others
Live-plant scheduling, dispatching, and resource allocation optimisation.
Your line is built. The equipment is in. Now the question is: how to schedule it, sequence the products, allocate operators, and dispatch resources to extract maximum throughput from what's already installed. We simulate it, recommend the rules, and (increasingly) embed the model in your live operations as a Wistwin module.
Once the line is built, the next 5-15% of throughput is in the scheduling rules · sequence, batch size, changeover timing, operator allocation, dispatch priority. These are zero-capex levers that most operations teams undervalue because the benefits aren't visible until you A/B test them. Discrete event simulation lets you A/B test scheduling rules at scale, prove which rule is best, and (increasingly) embed the simulation model live so it continuously recommends scheduling improvements as operating conditions shift. This is operations optimisation as a continuous activity, not a one-time consulting engagement.
CEng MIE India-signed deliverables · LiDAR-powered where applicable · digital twin handover ready · routes to the Discrete Event Simulation practice lead within 24 hours.
Detailed model calibrated to your current operating state. Includes operator availability, changeover rules, dispatch priorities, OEE profile.
Multiple scheduling rules encoded · SPT (shortest processing time), EDD (earliest due date), critical-ratio, custom priority. Each tested against your KPI mix.
Rule that maximises your weighted KPIs (throughput + WIP + on-time delivery + changeover cost) identified. Validated against operations history.
Optional · model embedded in Wistwin or your operations platform, refreshed daily with MES/SCADA data, recommending sequencing in real time.
Operations team trained to interpret simulation outputs. Governance protocol for ongoing model refresh.
Reports reference the international and national standards your regulators, F500 audit teams, and corporate process safety leads cite. Every deliverable signed by a Chartered Engineer (CEng MIE India).
Three anonymised engagements from our verified roster · quantified outcomes, no client names disclosed without written permission.
Simulation-optimised dispatching rule increased throughput 9% at zero capex. Sustained over 6 months. Now embedded in Wistwin as live recommendation engine.
Mixed-model assembly sequence optimised for changeover minimisation. 8% throughput uplift + 14% operator overtime reduction.
Berth allocation rule simulated across 6 berths × 4 cargo types. Selected rule improved vessel turnaround 11% · annual revenue uplift est. $3.2M.
Tell us your plant, region, and scope · a named Chartered Engineer responds within 24 hours.